• No : 17543
  • Publication Date : 2025/09/05 11:11
  • Updated Date : 2025/12/26 15:21
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What are the advantages of Eco Cut compared to conventional turning tools? < Eco Cut>

What are the advantages of Eco Cut compared to conventional turning tools? < Eco Cut>

Category : 

Answer

Eco‑Cut has a thick tool diameter with high rigidity and flutes that provide excellent chip evacuation, making it less prone to problems during turning.

In particular, in internal turning, conventional products such as boring bars have low tool rigidity, making it difficult to process with high efficiency.

In addition, the space for discharging chips is small, and problems related to chip disposal are likely to occur.


 

▽ A major advantage of tool consolidation and a significant reduction in machining time

1) Tool aggregation: Conventional 4 tools can be used in 1 tool
↓ When machining parts with such a shape

When machining parts with such a shape
 
so far EcoCut
Can be processed with only one stick
result
so far
A Drilling from peeling<br>
                                                B minor diameter Turning<br>
                                                C End face turning<br>
                                                D External Turning<br>
                                                * Reverse rotation of the workpiece

A Drilling from solid
B internal diameter Turning
C End face turning
D External Turning
* Reverse rotation of the workpiece

・Reduced number of turrets used

- Simplification of programs

・Decrease in the number of items in stock

・Significant cost reduction due to tool consolidation

・Reduction of tool setup time and accuracy time


 

2) Flattening of hole bottom

 
EcoCut Normal Indexable Drills
EcoCut:The bottom of the hole is finished flat.
The bottom of the hole is finished flat.
Normal Indexable Drills


 

3) First in the industry! Equipped with back coolant! (According to our research)

EcoCut can supply internal coolant.
In addition, the 2.25D body has a back coolant function, which greatly improves chip discharge.

EcoCut can supply internal coolant. In addition, the 2.25D body has a back coolant function, which greatly improves chip discharge.
A: Internal coolant supply ( chip booster)
B Helical flute (high rigidity)
C End face restraint (2.25D body only)
Back coolant
▲Back coolant
The injection pressure of the coolant is 0.15~0.3MPa, and the recommended value is 0.5~0.7MPa.
▲ The injection pressure of the coolant is 0.15~0.3MPa, and the recommended value is 0.5~0.7MPa.


 

4) DENSIMET (tungsten alloy) is used for the body of 3.0D.

The high modulus of elasticity and specific gravity improve vibration absorption during machining, contributing to high-precision machining, excellent surface quality and extended tool life .

 
body material Modulus of elasticity specific gravity
1.5D、2.25D steel 210,000N/? 7.85
3.0D DENSIMET 360,000N/? 17.50


 

 
Anti-vibration action The amount of deflection is 40% less than steel
Anti-vibration action
The amount of deflection is 40% less than steel